Vision inspection machine for high-speed sorting of fasteners

AI-Based Vision inspection Machien For Internal And External Defect Detection

The AI vision inspection machine integrates cutting-edge vision inspection machine technology and a glass dial transmission system, offering advanced automated sorting and inspection solutions. This automatic vision machine is specifically designed for products with high appearance standards, ensuring precise detection and sorting of both internal and external defects through its full 360-degree inspection capability.

The vision inspection device is adaptable to various inspection requirements, providing flexibility to meet specific quality control needs. It can be easily customized and upgraded to accommodate different precision levels, making it suitable for a wide range of industries, including electronics, automotive, and consumer goods.

As an aoi inspection machine, it offers unmatched efficiency in optical sorting and defect detection. Its modular design allows for integration into vision systems for manufacturing, making it ideal for high-speed production environments. This automated optical inspection machine guarantees consistent and reliable results, ensuring top-quality products in every batch.

PRODUCT DETAILS

Vision inspection machine introduce

Specifications

Applicable item size: 1-30mm
Sorting precision: ±0.01mm
Inspection speed: 100-300pcs/min
Air pressure: 7 kg/cm²
Voltage: 220V
Rated power: 3000W
Digital camera: industrial camera
Machine weight: 650kg
Machine dimensions (L×W×H): 1500×1500×1800mm

Features

Vision system principles and mechanisms

The system utilizes AI algorithms to automatically detect surface defects on products, ensuring high accuracy and reliability in quality control.
It is equipped to handle products with multiple defect types or those requiring detailed internal and external inspections. With the capability to integrate numerous cameras, each offering automatic zoom, the system captures every detail of the product for precise defect detection.
The inspection speed varies depending on the type of object and feeding system, with a maximum speed of up to 300 pieces per minute, enabling efficient large-scale inspections.
Tailored to customer needs, it can incorporate automatic counting and packaging machines, as well as elevators, for enhanced automation.
The system can be customized with 9 to 13 cameras depending on the inspection tasks, providing comprehensive coverage and precise defect detection.

Products are transported to the AI Vision Inspection Machine, where they enter the designated inspection area and are systematically positioned for analysis.
High-resolution cameras, strategically placed at various angles, capture detailed images of the products.
These images undergo preprocessing to enhance quality, preparing them for analysis. Advanced AI algorithms then analyze the preprocessed images to measure dimensions, detect surface defects, and identify other specified quality parameters. Based on the processing results, the vision inspection machine system sorts the products into categories such as acceptable, defective, or those requiring further inspection.

FAQs

What is a machine vision system?
A machine vision system consists of a series of components such as cameras, lenses, lighting, and image processing units, which are designed to automate the process of inspecting and analyzing objects by capturing and processing images. They are commonly used in manufacturing and quality control to ensure products meet specified standards. We can customize a machine vision system based on your application needs.

What are the applications for machine vision products?
Machine vision products are widely used for appearance inspection. These systems employ vision cameras to examine products during manufacturing or quality control processes. The visual inspection system ensures that products are free from scratches, damages, missing parts, burrs, dents, discoloration, or any other visual defects. It is crucial in maintaining high standards of product quality and reliability in various industries.

Rivet nut

Visual screening machine for rivet nuts, this machine uses a vibrating disc for feeding, is equipped with artificial intelligence visual inspection software, and is equipped with 4 CCD industrial cameras. According to customer requirements, it can detect whether key dimensions such as inner diameter and height of the product meet the drawing requirements, as well as whether there are surface defects such as pressure marks, dents, burrs, ear deviations, etc. The detection speed is 700pcs/min, and the detection accuracy is ± 0.01mm

…

Rivet nut

Visual screening machine for rivet nuts, this machine uses a vibrating disc for feeding, is equipped with 360 ° artificial intelligence visual inspection software, and is equipped with 9 CCD industrial cameras. According to customer requirements, it can detect whether key dimensions such as outer diameter and height of the product meet the drawing requirements, as well as whether the surface of the product has appearance defects such as rust, pressure damage, cracks, and missing tooth lines in the hole. The detection speed is 200pcs/min,and the detection accuracy is ± 0.01mm

…

Cross long screw

Cross long screw visual screening machine, this machine uses a vibrating disc for feeding, is equipped with 360 ° artificial intelligence visual inspection software, and is equipped with three CCD industrial cameras. According to customer requirements, it can detect whether key dimensions such as outer diameter and height of the product meet the drawing requirements, as well as whether there are appearance defects such as cross blockage, missing teeth, and missing corners on the surface of the product. The detection speed is 300pcs/min, and the detection accuracy is ± 0.01mm

…

Copper tube

Copper tube visual screening machine, this machine uses a vibrating disc for feeding, is equipped with artificial intelligence visual inspection software, and is equipped with three CCD industrial cameras. According to customer requirements, it can detect whether the key dimensions of the product, such as outer diameter and height, meet the requirements of the drawings, as well as whether there are appearance defects such as slag blockage and missing teeth on the surface of the product. The detection speed is 300pcs/min, and the detection accuracy is ± 0.01mm

…

瑞科智能

Vision inspection machine for high-speed sorting of fasteners

PRODUCT DETAILS

RELATED PRODUCT

Rivet nut

Rivet nut

Cross long screw

Copper tube

Contact

HOW TO CONNECT

瑞科智能